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Industry:Machinery
Faurecia Clarion
Customer Profile

Faurecia is one of the top ten automotive technology suppliers in the world. Faurecia Clarion Electronics (Fengcheng) Co., Ltd. is located in Fengcheng City, Yichun City, Jiangxi Province. It is affiliated to Faurecia Clarion Electronics Division. It mainly produces automotive cockpit electronic products, including in-vehicle intelligent terminals, in-vehicle Internet terminals and other electronic products. It is Faurecia's largest electronics factory in the world.

Demands and Challenges
  • Create a digital and intelligent supply chain system and build an Industry 4.0 benchmark factory
  • Build a fully connected business flow, data flow and physical flow
  • The production lines are complex and intertwined, with frequent material calling and returning operations, requiring high efficiency and accuracy in material pulling.
  • A large number of automation equipment requires unified scheduling and management to ensure efficient coordination of the overall supply chain.
  • FLUX's solutions
  • Connect upstream and downstream systems to realize real-time data transmission and promote efficient collaboration of the overall supply chain.
  • Integrate various automation equipment, configure personalized functions, and reduce manual operations
  • Promote barcode management to ensure that materials can be tracked and traced throughout the process
  • Optimize the AGV handling process, reduce waiting time, and improve operating efficiency
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    Upstream and downstream digital collaboration

    FLUX WMS seamlessly connects with upstream and downstream systems such as SAP, box-type warehouse WCS, pallet warehouse WCS and other upstream and downstream systems to form a fully connected digital and intelligent supply chain. WMS receives documents issued by SAP and combined with RF operations can greatly improve the efficiency of receiving goods, avoid the accumulation of incoming materials, and achieve refined management of raw material warehousing. During the production process, production line personnel call for materials through SAP, and WMS coordinates and schedules AGVs according to the instructions issued, realizing automated execution and lean operations of the entire production line material transfer process, reducing manual operations and improving operating efficiency and accuracy.

    Full-process barcode management

    FLUX WMS optimizes the warehouse operation process for Faurecia Clarion and forms standardized warehouse management specifications. By integrating RF terminals, we can promote the intelligent transformation of various warehousing operations such as receiving, picking, replenishing, and moving warehouses, and realize barcode management of the entire process and materials. FLUX Datahub integrates upstream and downstream systems to promote real-time transmission of data, ensure the accuracy and timeliness of information in the production and manufacturing process, and realize full traceability of materials.

    Refined operation of massive warehouse locations

    Faurecia Clarion has built a large-scale automated warehouse. FLUX WMS guides the placement of warehouses based on the number and rules of work orders to ensure balanced tasks in the lanes, effectively improving the utilization of storage space and the efficiency of entering and exiting the warehouse. For the boxes that flow into the abnormal port, FLUX WMS is configured with early warning reminders to facilitate on-site personnel to query and handle them, and make adjustments to ensure the refined operation of massive warehouse locations.

    Personalized configuration of material transfer

    Faurecia's Clarion City factory has nine production lines. AGVs are used to transfer materials throughout the production process, with an average of more than 3,000 handling tasks per day. FLUX WMS is equipped with personalized functions to support the integration of various businesses such as forward material calling, reverse material return, and production line empty carrier return. In order to improve overall efficiency, FLUX WMS is configured with AGV pre-scheduling mode, which effectively reduces connection waiting time and makes the overall operation more collaborative and smoother.

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