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Industry:Machinery
Zhongtai Chemical
Customer Profile

Zhongtai Chemical Co., Ltd. is a dominant resource conversion enterprise supported by the Xinjiang Uygur Autonomous Region. It is one of the "Top 500 Chinese Chemical Enterprises" and "China's Most Promising Chemical Enterprise". It has 45 wholly-owned and holding subsidiaries and 47 joint-stock companies. It mainly produces polyvinyl chloride resin (PVC), ion membrane caustic soda, viscose fiber, viscose yarn and other products.

Demands and Challenges
  • The original ERP WM module takes results as the management goal and lacks refined management of processes and job sites.
  • Manual work is inefficient and error-prone
  • Management is irregular, non-standard and arbitrary
  • Lack of accurate management of material validity period, batch, warehouse age, safety stock, etc.
  • Inventory information cannot match demand plan
  • FLUX's solutions
  • FLUX WMS group solution
  • Unified management of spare parts and other materials for its 18 production bases, as well as material transfer business between its branches
  • Establish a unified warehousing management specification for the group, and use the application of WMS to unify the warehouse's operating process standards and standardize operations.
  • WMS connects with SAP ERP, SRM, OA and other systems to build a digital supply chain platform and realize real-time data sharing.
  • Optimize the work process, eliminate duplication of work, automatically deduct materials, and process accounts in real time
  • Refined management of all materials and processes
  • Warehouse business data is collected, recorded, and shared in real time to improve the utilization of data assets and provide data support for scientific decision-making.
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    Group control

    Unified management of spare parts and other materials for its 18 production bases, as well as material transfer business among its branches, enables the group's subsidiaries to share inventory, improving the efficiency and transparency of the group's overall warehousing and logistics management.

    Establish a unified warehousing management specification for the group, and use WMS to unify the warehouse's operating process standards, operational specifications, paperless operations guided by the WMS system, and full-process closed-loop management to avoid the arbitrariness and error rate of human management.

    Business collaboration

    WMS connects with SAP ERP, SRM, OA and other systems to build a digital supply chain platform to achieve real-time sharing of data between systems, interconnection of information flow and material flow, efficient connection and collaboration of business processes such as procurement, production, spare parts circulation, raw material incoming and outgoing, and finished product incoming and outgoing, optimizing operation processes, eliminating duplication of labor, automatic deduction of materials, real-time processing of accounts, etc.

    Refined management of all materials and processes

    FLUX WMS accurately manages the validity period, batch, warehouse age, safety stock and many other attributes of all materials throughout the entire process, from arrival registration, quality inspection, shelving, to picking, inventory allocation, picking, and outbound delivery.

    Develop standard operating procedures for spare parts procurement and warehousing, allocation and warehousing, return to warehousing, off-book material entry and exit, inventory, inventory transfer, requisition and exit, allocation and warehousing, scrapping and exit, etc. The system automatically executes corresponding processes based on material attributes, standardizes management, and efficiently circulates.

    Scientific decision-making

    All business data and operation information related to warehouse management are recorded in the system in real time and in detail, and can be viewed and displayed at any time through multi-dimensional reports. Accurate and true data provides data support for business decisions, formulation of corresponding procurement plans, and production plans, making decision-making more scientific.

    Project income and value
    • Realize standardized and standardized warehousing and logistics management
    • Automated operations guided by the system significantly improve operating efficiency and accuracy.
    • Business data is collected, recorded, and shared in real time to improve the utilization of data assets and provide data support for decision-making.
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