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Industry:Machinery
Huafeng Group
Customer Profile

Founded in 1991, Huafeng Group is a Fortune 500 company in China whose main business is new chemical materials. It is the largest polyurethane product manufacturer in my country. It has nearly 50 wholly-owned or holding companies and more than 17,500 employees. It is a major global manufacturer and seller of polyurethane product materials. The industry is involved in the five advanced manufacturing industries of "polyurethane, polyamide, aluminum foil materials, degradable, and bio-based" and the four major new industries of "smart home, digital economy, LNG, and energy storage" as well as logistics, finance, trade and other service fields.

Demands and Challenges
  • Achieve group unified management and provide a foundation for future expansion
  • Eliminate data islands, improve comprehensive data utilization capabilities, and promote digital upgrades and management improvements.
  • Improve the real-time nature of business data and enhance business transparency and visualization
  • FLUX's solutions
  • FLUX WMS group solution
  • Build a group digital management platform to support group organizational structure management, and introduce standardized operating procedures and management specifications through the implementation of model factories
  • Connect with upstream and downstream ERP (SAP), OA, LIMS, SRM, PMS, coding and other systems to unify data standards, eliminate information islands, and achieve supply chain collaboration
  • Optimize picking paths, inventory allocation logic, balanced distribution of work tasks, etc., to improve work efficiency and utilization of AS/RS and other equipment
  • In-library operations realize system guidance automation to avoid human judgment and improve operation efficiency and accuracy.
  • Refined management of all materials, raw materials gas, liquid, powder, etc., strictly record and manage batch information, and traceability throughout the life cycle
  • According to the different storage conditions of various materials, such as refrigeration, normal temperature, insulation, drying, heating, etc., the system solidifies management requirements and automatically performs relevant operations.
  • Incoming warehouse over-receipt, loss processing, unit conversion, quality inspection management, etc., material conversion and batch conversion in production, outbound batch control, batch quantity limit, etc., the system automatically operates
  • Regularly scan the inventory and push the sluggish report data to OA, trigger the review of sluggish materials, and improve the timeliness and accuracy of material management.
  • Refined management of all materials and processes
  • Warehouse business data is collected, recorded, and shared in real time to improve the utilization of data assets and provide data support for scientific decision-making.
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    Build a group digital management platform

    Support group organizational structure management, introduce standardized operating procedures and management specifications through the implementation of model factories, optimize the division of labor and collaboration processes within the group, and form a standard implementation template that can be quickly replicated and promoted in other factories within the group.

    Fuller's WMS system connects with upstream and downstream ERP (SAP), OA, LIMS, SRM, PMS, coding and other systems to unify data standards, eliminate information islands, achieve efficient supply chain collaboration, real-time business data sharing, and improve business transparency and data utilization capabilities.

    Process optimization and automation

    Sort out and optimize 38 business processes for raw materials and auxiliary materials, 32 business processes for parts warehouses, and 45 business processes for finished product warehouses. We have formulated standard operating procedures such as procurement and warehousing, shelving, workshop picking, picking, finished product warehousing, sales outgoing, in-warehouse operations, quality inspection, and review of sluggish products to ensure the efficiency and accuracy of in-warehouse management.

    By optimizing picking paths, inventory allocation logic, balanced assignment of work tasks, etc., we can improve operating efficiency and utilization of equipment such as AS/RS.

    Operations in the warehouse realize system guidance automation to avoid human judgment and improve operation efficiency and accuracy. After entering the warehouse and putting it on the shelves, the system automatically calculates the storage location. ; When picking goods out of the warehouse, the system automatically performs unit conversion. ; Automatic weighing of bulk cargo and tank trucks into account ; The code tray coding system is connected to the coding system to automatically bind multi-level packaging, scan the pallet code and put it into storage, and the system automatically obtains the product details.

    Refined management of all materials

    In response to the strict safety and confidentiality management regulations in the chemical industry, Fuller Solutions provides refined management of the entire material and process.

    Raw materials are mostly gases, liquids, powders, etc. Batch information is strictly recorded and managed, and the entire life cycle is traceable. ; According to the different storage conditions of various materials, such as refrigeration, normal temperature, insulation, drying, heating, etc., the curing management requirements are established in the system and relevant operations are automatically performed to ensure strict compliance.

    For over-receipt, loss processing, packaging and measurement unit conversion, quality inspection management, etc. in the warehousing process, material conversion and batch conversion during the production process, as well as batch control, batch quantity limit, etc. when leaving the warehouse, the system provides optimized solutions and automatic operations.

    WMS regularly scans inventory and pushes sluggish report data to OA, which triggers the sluggish material review process to improve the timeliness and accuracy of material management.

    Project income and value
    • Automated operations under the guidance of the system greatly improve operating efficiency
    • Various reports and smart dashboards provide real-time business data and improve business transparency and visualization.
    • Real-time collaboration between multiple systems, real-time sharing of business data, and improved overall supply chain management performance
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