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Industry:Cold Chain
China Resources Ng Fung
Customer Profile

China Resources Ng Fung Co., Ltd. is an excellent comprehensive food enterprise group under China Resources (Group) Co., Ltd., a state-owned enterprise group directly under the central government and a Fortune 500 company in the world. It integrates food research and development, production, processing, wholesale, retail, transportation and international trade. Mainly engaged in rice, meat, and comprehensive food, and is also responsible for operating China Resources Hope Town Industrial Development Project.

Demands and Challenges
  • Food safety traceability management
  • Refined batch management
  • Intelligent upgrade
  • FLUX's solutions
  • FLUX WMS solution
  • Optimization of complex picking processes to meet intensive storage requirements
  • Integrate RF, vehicle-mounted terminals, electronic tags and other equipment to achieve efficient operations
  • A variety of work processes to adapt to off-peak and peak seasons
  • Full multi-warehouse container unique code management
  • Integrated intelligent dashboard for visual job management
  •  
     
    Benefits brought by FLUX WMS to Wu Feng

    Manager Shen Lan of Wufeng Storage and Transportation Department has a lot of experience in this warehouse renovation and information construction:

    “The informatization of logistics and warehousing focuses on the complete integration of standard processes and information systems to minimize all kinds of waste caused by non-standard operations in enterprises. The application of WMS system ensures the execution of standard processes, and its biggest advantage is foolproofing and error-proofing. Therefore, the FLUX WMS system is consistent with the standard process of Wufeng Warehouse, achieving efficient and accurate inbound and outbound management of Wufeng Warehouse, lean management of warehouse operations, eliminating waste to the greatest extent and improving efficiency." “Informatization is also a standard for testing whether an enterprise's operating procedures are standardized. The higher the degree of informatization application, the higher the standardization management level of the enterprise. ”

    plan: Refined management of intensive storage models

    Ng Feng Cold Food is included in the base center in Xiasha, Hangzhou: One-way 43-pallet deep shuttle racks, gravity racks, single-depth racks, etc., complex and diverse storage forms and various rack heights of 1.35m, 1.5m, 1.8m, 1.85m, and 2.0m set according to different stacking standards make general shelving strategies and turnover rules unable to adapt to on-site operations and batch management requirements.

    • Multi-depth positions are sorted by production date to meet the batch management and shelving requirements of one-way shuttle racks.
    • The quality inspection freezing time for production and warehousing products is calculated from the shelf time, not the product receipt time, to ensure the order of thawing of goods on the shuttle shelves.
    • The manual picking function of the shuttle shelf provides two picking modes: 1. The system recommends ways to display inventory information that is consistent with batch management and available for picking. 2. Strict FIFO batch management in the picking process while ensuring picking flexibility for multi-depth shelves.
    • There are more than 100 product listing rules, and some products have more than 150 listing rules, but the system's listing calculation time is <0.1 seconds.
     
    plan: Operation efficiency and hardware integration

    The cold storage environment has strict requirements on temperature. When planning the process, full consideration must be given to the serial connection of operating tasks in various temperature zones, so as to ensure smooth operation and ensure operating efficiency.

    The FLUX WMS system also needs to drive hardware devices such as handheld terminals RF, vehicle-mounted terminals, and electronic labels, and arrange them reasonably to make the hardware devices work together. The storage area uses handheld terminals RF and vehicle-mounted terminals for shelving, and the picking area cooperates with electronic label picking to achieve overall efficiency and smoothness.

     
    plan: Multiple sets of operating procedures adapted to the off-peak and peak seasons

    Quick-frozen food has obvious characteristics in the off-peak and peak seasons, and the warehouse operation volume and operation requirements vary greatly in different seasons. FLUX has defined multiple sets of operating procedures for Wu Feng to deal with this difference. At the same time, FLUX WMS adds a manual adjustment module on the basis of supporting intelligent operations of the system, making on-site management more operable.

    • According to the out-of-warehouse sales of products, configure shelving rules for different best-selling types to improve inventory utilization and operating efficiency.
    • Different picking modes during off-peak and peak seasons effectively manage operating costs and improve operating efficiency.
    • The powerful import function of FLUX WMS allows job schedulers to flexibly use EXCEL to update different business rules and information.
     
    plan: Full multi-warehouse container unique code management

    Tracing all box code tracking records from the production line to the delivery to the customer is the most effective way to prevent cross-stocking management.

    FLUX WMS provides full multi-warehouse box unique code management. Considering that Wufeng warehouses are distributed across the country and the conditions and environments of each warehouse are different, FLUX WMS provides a variety of box code collection methods, such as: Automatic collection equipment scanning, RF online scanning, handheld terminal offline scanning, etc. integrated with the production line. In the future, Ng Fung's production bases, regional warehouses, and transit warehouses across the country will implement unified box code management and achieve full traceability.

    • FLUX WMS is connected to the coding collection system to reduce the work time and work intensity of manual collection and improve accuracy.
    • Supports inventory life cycle management for multiple operations such as receipt, movement, multi-warehouse allocation, and sales.
    • For products that are consolidated and moved between warehouses, the box code of the original warehouse can be automatically recorded through the tracking number to avoid repeated scanning of collected pallets in different warehouses.
    • The complete box-to-tray binding relationship can trace the incoming and outgoing and in-warehouse information of all box codes.
    • Products that require traceable box codes can be defined as needed to allocate human resources more rationally.
     
    plan: Worker performance management

    The powerful system functions of FLUX WMS ensure that the workload of high-level fork operators, front-end translation workers, rear-end translation workers, front-end receiving and receiving personnel, loading and unloading operators, code plate operators and other types of work and positions can be systematically quantified and recorded.

    • Calculate workload statistics for single or multiple people by order, type, region and other dimensions.
    • Calculate the workload statistics of workers based on different operating time periods.
     
    plan: Full Kanban management

    FLUX WMS has configured multiple LED displays for Wu Feng’s warehouse park. Through the LED displays in different areas, park personnel can learn in time how to: Real-time information such as loading status, vehicle parking information, and replenishment information guides different personnel in their operations, and the LED display can highlight different colors according to different operating statuses, allowing operators to better identify the completion of tasks.

     
    plan: Future-oriented multi-warehouse collaborative management

    In Ng Fung's project, the FLUX WMS system supports Ng Fung's multi-warehouse collaboration, integrating Ng Fung's logistics centers of different storage types and locations into unified management standards and management systems to achieve intensive, lean and integrated management.

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